Complete Mill Plant for Grade Wheat Milling with production capacity of 120 tons / day (24 hours) : purchase equipment for elevators and granaries in Ukraine | Prices from the manufacturer "OLIS"

Complete Mill Plant for Grade Wheat Milling with production capacity of 120 tons / day (24 hours)

Complete Mill Plant with production capacity of 120 tons/day (24 hours) is designed for processing wheat grains into graded flour to obtain high-grade, first-grade and second-grade flour, as well as semolina. The mill plant performs milling due to compact structure and solves the task of flour supply to bread-making plants, confectioneries and pasta factories on the regional and interregional levels.
Product Description
Specifications
Аdvantages
Video/Photo
Additional Information
Описание
Описание
Олис
Олис

Purpose:

Complete Mill Plant with production capacity of 120 tons/day (24 hours) is designed for processing wheat grains into graded flour to obtain high-grade, first-grade and second-grade flour, as well as semolina. The mill plant performs milling due to compact structure and solves the task of flour supply to bread-making plants, confectioneries and pasta factories on the regional and interregional levels.

Description:

To mount the mill plant, a 4-storey building with an overall height of 18m and at least 200m2 of surface area for each floor is required. Recommended dimensions of the building are 12х18m in plan view. It is acceptable to mount the mill plant equipment on the constructional steelwork in form of a 4-level framework, set up on its own foundations in a hangar-type building. Dimensioning specifications involve the operator’s room, the laboratory, the production staff room, as well as utility rooms. The mill plant operates automatically. Performance control of the mill plant is supported by the operator from the central control panel.

For the purpose of implementing an individual design project, it is possible to make a connection between the milling building and the following utility communications, such as:

  • The line for grains acceptance from motor-vehicle transport, as well as the preliminary cleaning;
  • The warehouse for distribution and storage of operating supply of grains with a line designed for forming mill-blends and their transferring to the milling building;
  • The weighing and packing department with a possibility of packing both into bags and into small packages;
  • The warehouse for bulk storage and mill-offal granulation with a delivery line to motor-vehicle transport;
  • The warehouse for bulk storage of flour with a delivery line to motor-vehicle transport.

Specifications

Basis yield of flour will depend on the type actual milling (from the grains of basic conditions):

Due to the reduction of flour yield, selection of semolina is possible. The reasonable rate of semolina selection is 1,5-3,0 %.

Model
One-grade milling, %
Two-grade milling, %
Three-grade milling, %
Brightness, in equivalent units, no less than
High-grade flour
65-72
55-60
55-60
59
First-grade flour
---
14-18
10-16
43
Second-grade flour
---
---
2-4
21
Total yield
65-72
74
76

Specifications
Productivity up to, t/24h
120
Installed capacity, kW
393,17
Electricity consumption per ton of processed grain, kW/t
no more than 70
Power supply:
3 phase alternative currency
voltage, V
frequency, Hz
380+20
50
Water flow, l/h
no more than 400
roll length
1200
Useful area of screening surface, m2
65,8

Estimated composition of equipment:

No. in sequence
Equipment name
Quantity, pcs.
1
Bucket Elevator NZ-5
5
2
Screw Conveyor SH
2
3
Screw Conveyor SH
1
4
Screen Cleaner HORIZONT-K
1
5
Destoner OMP 6.0
1
6
Aspiration channel KAO
2
7
Scourer МАО-6
1
8
Intense moistening machine MIU-3
1
9
Abrasive dehuller KASKAD
2
10
Magnetic separator BMPO
10
11
Roller mill VSM 1000
6
12
Plansifter
1
13
Plansifter
1
14
Sieve machine DISO-1×2
2
15
Impact detacher ESM-1.5
7
16
Bran finisher MVM
1
17
Cyclone discharger U2-BCR
16
18
Cyclone 4 BCSh -450
2
19
Cyclone 4 BCSh -38-800
1
20
Filter type RCIE-31.2-48
2
21
High pressure Fan VVT-3.5 fan
1
22
Fan VC-14-46-№5
2
23
Fan VPZ-9,6/1200
1
24
Screw Conveyor SH
4
25
Non-standard equipment (frames, support, etc.)
set
26
Aspiration system
set
27
Pneumatic transport system
set
28
Graving transport
set
29
Compressed air system
set
30
Electrical part and automation
set

Аdvantages

  1. Наивысшие выход и качество муки, низкие затраты электроэнергии.
  2. Эффективная переработка зерна низких мукомольных кондиций.
  3. Возможность отбора манной крупы, крупок, мучки и пищевых отрубей, входящих  в рецептуру ряда сортов хлеба.
  4. Наилучшим образом подходит для переоснащения существующих мельзаводов различных периодов постройки.
  5. Работа мельзавода осуществляется в автоматическом режиме.
  6. Надежность оборудования обеспечивает бесперебойную и длительную работу мельзавода.

Basis yield of flour will depend on the type actual milling (from the grains of basic conditions):

Due to the reduction of flour yield, selection of semolina is possible. The reasonable rate of semolina selection is 1,5-3,0 %.

Model
One-grade milling, %
Two-grade milling, %
Three-grade milling, %
Brightness, in equivalent units, no less than
High-grade flour
65-72
55-60
55-60
59
First-grade flour
---
14-18
10-16
43
Second-grade flour
---
---
2-4
21
Total yield
65-72
74
76

Specifications
Productivity up to, t/24h
120
Installed capacity, kW
393,17
Electricity consumption per ton of processed grain, kW/t
no more than 70
Power supply:
3 phase alternative currency
voltage, V
frequency, Hz
380+20
50
Water flow, l/h
no more than 400
roll length
1200
Useful area of screening surface, m2
65,8

Estimated composition of equipment:

No. in sequence
Equipment name
Quantity, pcs.
1
Bucket Elevator NZ-5
5
2
Screw Conveyor SH
2
3
Screw Conveyor SH
1
4
Screen Cleaner HORIZONT-K
1
5
Destoner OMP 6.0
1
6
Aspiration channel KAO
2
7
Scourer МАО-6
1
8
Intense moistening machine MIU-3
1
9
Abrasive dehuller KASKAD
2
10
Magnetic separator BMPO
10
11
Roller mill VSM 1000
6
12
Plansifter
1
13
Plansifter
1
14
Sieve machine DISO-1×2
2
15
Impact detacher ESM-1.5
7
16
Bran finisher MVM
1
17
Cyclone discharger U2-BCR
16
18
Cyclone 4 BCSh -450
2
19
Cyclone 4 BCSh -38-800
1
20
Filter type RCIE-31.2-48
2
21
High pressure Fan VVT-3.5 fan
1
22
Fan VC-14-46-№5
2
23
Fan VPZ-9,6/1200
1
24
Screw Conveyor SH
4
25
Non-standard equipment (frames, support, etc.)
set
26
Aspiration system
set
27
Pneumatic transport system
set
28
Graving transport
set
29
Compressed air system
set
30
Electrical part and automation
set
  1. Наивысшие выход и качество муки, низкие затраты электроэнергии.
  2. Эффективная переработка зерна низких мукомольных кондиций.
  3. Возможность отбора манной крупы, крупок, мучки и пищевых отрубей, входящих  в рецептуру ряда сортов хлеба.
  4. Наилучшим образом подходит для переоснащения существующих мельзаводов различных периодов постройки.
  5. Работа мельзавода осуществляется в автоматическом режиме.
  6. Надежность оборудования обеспечивает бесперебойную и длительную работу мельзавода.
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