The complete oats processing plant with productivity 120 t/day - Olis

The complete oats processing plant with productivity 120 t/day

A complete oats processing plant with productivity 120 tons/day is designed for production of unbroken oat groats. Equipping of the groats plant provides the quality of groats - not below the requirements of GOST, yield of groats - above the accepted norms and allows confidently meet the requirements of the modern market. The plant was created by modern European technology with the possibility of adding a hydro-thermal treatment of grain by steaming. The proposed technology is significantly improved and supplemented by a number of innovations company OLIS.
Product Description
Specifications
Аdvantages
Video/Photo
Additional Information
Описание
Описание
Олис
Олис

Purpose:
The complete oats processing plant with productivity 120 tons/day is designed for production of unbroken oat groats. Equipping of the groats plant provides the quality of groats – not below the requirements of GOST, yield of groats – above the accepted norms and allows confidently meet the requirements of the modern market. The plant was created by modern European technology with the possibility of adding a hydro-thermal treatment of grain by steaming. The proposed technology is significantly improved and supplemented by a number of innovations of the company OLIS.

For the plant placement, a 5-story building with a floor height of at least 3 m and an area of each floor of not less than 432 m2 is appropriate. In the absence of a suitable building supporting steel structures to accommodate equipment is recommended to perform in the form of a four-tiered frame up to 12 m high with dimensions of 18 m x 24 m in plan and install on their own foundations. In this case, the external enclosures (walls and roof) it is advisable to arrange on reinforced concrete structures and foundations, independent of the load-bearing equipment of steel structures. The expected height of the building – 15 m. The structural part may be supplemented with rooms for the operator’s room, workshop laboratory, warehouses, etc.

In the framework of the individual project to the grain plant can be tied such communications, as:

  • The line of reception of grain from vehicles and pre-cleaning;
  • Warehouse of placement and storage of the operative stock of grain with the line of its submission for processing;
  • Weight-unloading section with the possibility of selecting the finished product both in bags and in small packaging;
  • Warehouse bulk storage of flours and husks with a line of shipment in trucks;

The plant works in automatic mode. The operator from the central control desk provides control of the plant.

Specifications

Groats yield

Actual according to the proposed technology from 520 g/l grain
Basic according to the current standards of the basic condition of grain
Groats not crushed - 60%
Groats not crushed - 45,5%

Nominal productivity, t/day
120
Installed power capacity, kW
240,45
The average consumption of electricity per ton of processed grain, kW
48,1
Power
3-phase alternating current Voltage, 380W, 50Hz
Steam consumption, kg/h*
920
Steam pressure, mPa
0,5
Main intra-workshop transport
mechanical, pneumatic conveying
Service personnel, persons
5

Equipment composition of the plant:

Equipment name
Quantity, pcs
1
Bucket Elevator NZ-10
12
2
Screw conveyer SH-200
8
3
Weight dispenser Norma TM
1
4
De-Awner MVO-1.5
2
5
Air separator VS 500
2
6
Screen Cleaner HORIZONT-K
1
7
Destoner OMP 6.0
1
8
Steamer PPSH-O
2
9
Tempering bunker BT*
2
10
Vertical dryer VPS-О-3
2
11
Groats plansifter RKO-4
2
12
Indented Cylinder ТCK-500
1
13
Indented Cylinder ТCO-700
2
14
Impact Dehuller ShCO 3
2
15
Delinter MVP-1.5
2
16
Air separator VS-500
4
17
Air separator АSО-3,0
6
18
Air separator АSО-6,0
5
19
Table separator VECTOR MSO-3х12
4
20
Sieving machine BM
4
21
Magnet Separator BMPO
6
22
Lock feeder R3-BShP
1
23
Cyclone UC 800
1
24
Cyclone 4 BCSh 500
2
25
Cyclone 4 BCSh 550
5
26
Cyclone discharger U2-BCR
7
27
High pressure fan VVT 5
2
28
Fan VC-14-46 №2,5
1
29
Fan VC-14-46 №3,15
1
30
Fan VC-14-46 №4
6
31
Fan VC-6-28 №6,3
2
32
Compressor 390L/min; 10atm
1
33
Graving transport
комплект
34
Pneumatic transport system
комплект
35
Aspiration pipes
комплект
36
Compressed air pipes
комплект
37
Electrical part and automation
комплект
* - can be supplied at the request of the customer for hydro-thermal processing of grain.

Аdvantages

  1. The highest yield and quality of groats in the class of groats plants for processing of oat grain.
  2. Efficient processing of low-grade grains without reducing the quality of the groats.
  3. Possibility to produce groats using hydro-thermal treatment of grain.
  4. Processing of the whole flow of grain without additional processing of small grain fractions.
  5. Work groats factory is in automatic mode.
  6. Reliability of the equipment provides trouble-free and long-term operation of the plant.

Groats yield

Actual according to the proposed technology from 520 g/l grain
Basic according to the current standards of the basic condition of grain
Groats not crushed - 60%
Groats not crushed - 45,5%

Nominal productivity, t/day
120
Installed power capacity, kW
240,45
The average consumption of electricity per ton of processed grain, kW
48,1
Power
3-phase alternating current Voltage, 380W, 50Hz
Steam consumption, kg/h*
920
Steam pressure, mPa
0,5
Main intra-workshop transport
mechanical, pneumatic conveying
Service personnel, persons
5

Equipment composition of the plant:

Equipment name
Quantity, pcs
1
Bucket Elevator NZ-10
12
2
Screw conveyer SH-200
8
3
Weight dispenser Norma TM
1
4
De-Awner MVO-1.5
2
5
Air separator VS 500
2
6
Screen Cleaner HORIZONT-K
1
7
Destoner OMP 6.0
1
8
Steamer PPSH-O
2
9
Tempering bunker BT*
2
10
Vertical dryer VPS-О-3
2
11
Groats plansifter RKO-4
2
12
Indented Cylinder ТCK-500
1
13
Indented Cylinder ТCO-700
2
14
Impact Dehuller ShCO 3
2
15
Delinter MVP-1.5
2
16
Air separator VS-500
4
17
Air separator АSО-3,0
6
18
Air separator АSО-6,0
5
19
Table separator VECTOR MSO-3х12
4
20
Sieving machine BM
4
21
Magnet Separator BMPO
6
22
Lock feeder R3-BShP
1
23
Cyclone UC 800
1
24
Cyclone 4 BCSh 500
2
25
Cyclone 4 BCSh 550
5
26
Cyclone discharger U2-BCR
7
27
High pressure fan VVT 5
2
28
Fan VC-14-46 №2,5
1
29
Fan VC-14-46 №3,15
1
30
Fan VC-14-46 №4
6
31
Fan VC-6-28 №6,3
2
32
Compressor 390L/min; 10atm
1
33
Graving transport
комплект
34
Pneumatic transport system
комплект
35
Aspiration pipes
комплект
36
Compressed air pipes
комплект
37
Electrical part and automation
комплект
* - can be supplied at the request of the customer for hydro-thermal processing of grain.
  1. The highest yield and quality of groats in the class of groats plants for processing of oat grain.
  2. Efficient processing of low-grade grains without reducing the quality of the groats.
  3. Possibility to produce groats using hydro-thermal treatment of grain.
  4. Processing of the whole flow of grain without additional processing of small grain fractions.
  5. Work groats factory is in automatic mode.
  6. Reliability of the equipment provides trouble-free and long-term operation of the plant.
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