Complete grain workshop for buckwheat processing with capacity of 30 tons/day: purchase equipment for elevators and granaries in Ukraine | Prices from the manufacturer "OLIS"

The complete buckwheat processing plant with productivity 36 t/day

The complete buckwheat processing plant has been designed for buckwheat processing with productivity 36 t/day. Design and equipment of the groats plant provides the quality of groats - not below the requirements of GOST, yield of groats - above the accepted norms and allows you to confidently meet the requirements of the market. The plant was created by traditional technology, which includes hydro-thermal treatment by steaming. The proposed technology is significantly improved and supplemented by a number of OLIS innovations.
Product Description
Specifications
Аdvantages
Video/Photo
Additional Information
Описание
Описание
Олис
Олис

Purpose
The complete buckwheat processing plant has been designed for buckwheat processing with productivity 36 t/day. Design and equipment of the groats plant provides the quality of groats – not below the requirements of GOST, yield of groats – above the accepted norms and allows you to confidently meet the requirements of the market. The plant was created by traditional technology, which includes hydro-thermal treatment by steaming. The proposed technology is significantly improved and supplemented by a number of OLIS innovations.

For plant placing, a 4-storey building with a floor height of at least 3 m and an area of ​​each floor of at least 160 m2 is appropriate. In the absence of a suitable building, it is recommended that the supporting metal structure for equipment placement be made in the form of a four-level frame up to 12 m high with dimensions of 9 m x 18 m in plan and installed on its own foundations. In this case, it is advisable to equip the external fences (walls and roof) on reinforced concrete structures and foundations, independent of the metal structure supporting the equipment. Estimated height of the building is 14 m.

As part of fulfilment individual project to the plant can be tied such utilities as:

  • The receiving line of grain from vehicles and pre-cleaning;
  • Warehouse placement and storage of the operative stock of grain with the line of its supply to the processing;
  • Weight-unloading section with the possibility of selecting the finished product both in bags and in small packaging;
  • Warehouse bulk storage of flours and husks with a line of loading on trucks;

The plant operate in automatic mode. The operator from the central control desk provides control of the plant.

The basic yield of groats (from grain of basic conditions):

According to the proposed technology
According to current regulations
Kernel groats - 72%
Kernel groats - 62%
Bran - 1,5%
Bran - 5%

Characteristics:

Model
36
Installed power capacity, kW
138,1
Average electricity consumption per ton of processed grain, kW/t
60,0
Power supply
3-phase alternating current Voltage, 380W, 50Hz
Steam consumption, up to kg/h
750
Steam pressure, mPa
0,5
Overall dimensions, mm: *width * length * height
Main intransport
pneumatic transport

Equipment composition of the plant

№ п/п
Equipment name
Quantity, pcs
1
Noria NZ-5, N=13м/п
13
2
Screw conveyer SH-160
8
3
The dispenser weight Norma ТМ
2
4
Grain Separator GORIZONT-K-0,7
1
5
Air separator VS-500
1
6
Grain grader TCO-500
1
7
Destoner OMP-3
1
8
Column magnetic BMPO
5
9
Grain steamer - A9BPB
1
10
Vertical steam dryer VPS-О-3
1
11
Sifter BM-2.0
1
12
Groats sifter RKO-4
2
13
Peel machine VDSO-400
3
14
Peel machine VDM-200
4
15
Air separator АSО-2,5
5
16
Air separator АSО-0,5
11
17
Paddy machine МSО-1
1
18
Lock feeder ShZ-ALK
3
19
Column magnetic МК-100
6
20
Cyclone 4-BCSh -350
5
21
Cyclone discharger U2-BCR
9
22
Cyclone BCSh-500
1
23
VC-14-46 №2,5
3
24
VC-14-46 №3,15
2
25
VC-14-46 №4
1
26
VVT-3,5 double-row
1
27
VVT-5
4
28
VC-6-28 №6,3
1
29
Compressor 390l/min; 10atm
1
30
Gravity transport lines
set
31
Lines of pneumotransport air conduit
set
32
Aspirational air conduits
set
33
Air conduits of pressed air
set
34
Energy supply and automation systems
set

Аdvantages

  1. The highest yield and quality of groats in the class of aggregate plants for buckwheat processing.
  2. Efficient processing of low-grade grains without reducing the quality of groats.
  3. Ability to produce buckwheat groats without the use of hydro-thermal treatment, i.e. “green”.
  4. Compactness and low power consumption, which allows the operation of the groats factory in various adapted rooms.
  5. Operation of the plant  is in automatic mode.
  6. Reliability of the equipment ensures uninterrupted and long-term operation of the plant.

Photos

The basic yield of groats (from grain of basic conditions):

According to the proposed technology
According to current regulations
Kernel groats - 72%
Kernel groats - 62%
Bran - 1,5%
Bran - 5%

Characteristics:

Model
36
Installed power capacity, kW
138,1
Average electricity consumption per ton of processed grain, kW/t
60,0
Power supply
3-phase alternating current Voltage, 380W, 50Hz
Steam consumption, up to kg/h
750
Steam pressure, mPa
0,5
Overall dimensions, mm: *width * length * height
Main intransport
pneumatic transport

Equipment composition of the plant

№ п/п
Equipment name
Quantity, pcs
1
Noria NZ-5, N=13м/п
13
2
Screw conveyer SH-160
8
3
The dispenser weight Norma ТМ
2
4
Grain Separator GORIZONT-K-0,7
1
5
Air separator VS-500
1
6
Grain grader TCO-500
1
7
Destoner OMP-3
1
8
Column magnetic BMPO
5
9
Grain steamer - A9BPB
1
10
Vertical steam dryer VPS-О-3
1
11
Sifter BM-2.0
1
12
Groats sifter RKO-4
2
13
Peel machine VDSO-400
3
14
Peel machine VDM-200
4
15
Air separator АSО-2,5
5
16
Air separator АSО-0,5
11
17
Paddy machine МSО-1
1
18
Lock feeder ShZ-ALK
3
19
Column magnetic МК-100
6
20
Cyclone 4-BCSh -350
5
21
Cyclone discharger U2-BCR
9
22
Cyclone BCSh-500
1
23
VC-14-46 №2,5
3
24
VC-14-46 №3,15
2
25
VC-14-46 №4
1
26
VVT-3,5 double-row
1
27
VVT-5
4
28
VC-6-28 №6,3
1
29
Compressor 390l/min; 10atm
1
30
Gravity transport lines
set
31
Lines of pneumotransport air conduit
set
32
Aspirational air conduits
set
33
Air conduits of pressed air
set
34
Energy supply and automation systems
set
  1. The highest yield and quality of groats in the class of aggregate plants for buckwheat processing.
  2. Efficient processing of low-grade grains without reducing the quality of groats.
  3. Ability to produce buckwheat groats without the use of hydro-thermal treatment, i.e. “green”.
  4. Compactness and low power consumption, which allows the operation of the groats factory in various adapted rooms.
  5. Operation of the plant  is in automatic mode.
  6. Reliability of the equipment ensures uninterrupted and long-term operation of the plant.
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