Complete Mill Plant for Grade Wheat Milling with production capacity of 500 tons / day (24 hours): purchase equipment for elevators and granaries in Ukraine | Prices from the manufacturer "OLIS"

Complete Mill Plant for Grade Wheat Milling with production capacity of 500 tons / day (24 hours)

Complete Mill Plant with production capacity of 500 tons/day (24 hours) consists of two independent sections with production capacity 250 tons/day (24 hours) each, and is designed for processing wheat grains into graded flour to obtain high-grade, first-grade and second-grade flour, as well as semolina. The mill plant performs milling due to compact structure and solves the task of flour supply to bread-making plants, confectioneries and pasta factories on the interregional and national levels. The mill plant is capable of meeting the processers’ export needs including yields of special grades (sorts) of flour.
Product Description
Specifications
Аdvantages
Video/Photo
Additional Information
Описание
Описание
Олис
Олис

Purpose:

Complete Mill Plant with production capacity of 500 tons/day (24 hours) consists of two independent sections with production capacity 250 tons/day (24 hours) each, and is designed for processing wheat grains into graded flour to obtain high-grade, first-grade and second-grade flour, as well as semolina. The mill plant performs milling due to compact structure and solves the task of flour supply to bread-making plants, confectioneries and pasta factories on the interregional and national levels. The mill plant is capable of meeting the processers’ export needs including yields of special grades (sorts) of flour.

Description:

To mount the mill plant, a 4-storey building with an overall height of 18m and at least 760m2 of surface area for each floor is required. Recommended dimensions of the building are 20х38 m in plan view. The mill plant operates automatically. Performance control of the mill plant is supported by the operator from the central control panel.

For successful and failure-free operation, the mill plant shall be provided with:

  • The line for grains acceptance from motor-vehicle transport (railway transport), as well as the preliminary cleaning;
  • The elevator for distribution and storage of operating supply of grains with a line designed for forming mill-blends and their transferring for milling;
  • The weighing and packing department with a possibility of packing both into bags and into small packages;
  • The warehouse for bulk storage and mill-offal granulation with a delivery line to motor-vehicle transport (railway transport);
  • The warehouse for bulk storage of flour with a delivery line to motor-vehicle transport (railway transport);

The mentioned above communications can be developed in the framework of implementing individual design projects due to particular technical tasks.

Specifications

Basis yield of flour will depend on the type actual milling
(from the grains of basic conditions):

Due to the reduction of flour yield, selection of semolina is possible. The reasonable rate of semolina selection is 1,5-3,0 %.

Model
One-grade milling, %
Two-grade milling, %
Three-grade milling, %
Brightness, in equivalent units, no less than
High-grade flour
65-72
55-60
55-60
59
First-grade flour
---
14-18
10-16
43
Second-grade flour
---
---
2-4
21
Total yield
65-72
74
76

Specifications
Productivity up to, t/24h
250×2
Installed capacity, kW
763,47×2
Electricity consumption per ton of processed grain, kW/t
no more than 70
Power supply:
3 phase alternative currency
voltage, V
frequency, Hz
380+20
50
Water flow, l/h
no more than 800×2
Roll length
2400×2
Useful area of screening surface, m2
131,6×2

Estimated composition of equipment:

No. in sequence
Equipment name
Quantity, pcs.
1
Bucket Elevator NZ-5
6
2
Screw Conveyor SH
4
3
Weight dispenser NORMA-T
1
4
Screen Cleaner HORIZONT-K
1
5
Destoner OMP 6.0
2
6
Aspiration channel KAO
2
7
Scourer МАО-6
2
8
Intense moistening machine MIU-3
1
9
Abrasive dehuller KASKAD
4
10
Magnetic separator BMPO
8
11
Roller mill VSM 1000
12
12
Plansifter
3
13
Plansifter
1
14
Sieve machine DISO-1×2
3
15
Impact detacher ESM-1.5
14
16
Bran finisher MVM
2
17
Screw Conveyor SH
4
18
Cyclone discharger U2-BCR
32
19
Cyclone 4 BCSh -450
4
20
Cyclone 4 BCSh -38-800
2
21
Filter type RCIE-31.2-48
3
22
High pressure Fan VVT-3.5 fan
1
23
Fan VC-14-46-№5
3
24
Fan VPZ-9,6/1200
2
25
Compressor with receiver
1
26
Non-standard equipment (frames, support, etc.)
set
27
Aspiration system
set
28
Pneumatic transport system
set
29
Graving transport
set
30
Compressed air system
set
31
Electrical part and automation
set

Аdvantages

  1. Наивысшие выход и качество муки, низкие затраты электроэнергии.
  2. Эффективная переработка зерна низких мукомольных кондиций.
  3. Возможность отбора манной крупы, крупок, мучки и пищевых отрубей, входящих  врецептуру ряда сортов хлеба.
  4. Наилучшим образом подходит для переоснащения существующих мельзаводов различных периодов постройки.
  5. Работа мельзавода осуществляется в автоматическом режиме.
  6. Надежность оборудования обеспечивает бесперебойную и длительную работу мельзавода.
  7. Мельзавод способен удовлетворить экспортные потребности муки, включая выработку ее специаьных видов (сортов).

Basis yield of flour will depend on the type actual milling
(from the grains of basic conditions):

Due to the reduction of flour yield, selection of semolina is possible. The reasonable rate of semolina selection is 1,5-3,0 %.

Model
One-grade milling, %
Two-grade milling, %
Three-grade milling, %
Brightness, in equivalent units, no less than
High-grade flour
65-72
55-60
55-60
59
First-grade flour
---
14-18
10-16
43
Second-grade flour
---
---
2-4
21
Total yield
65-72
74
76

Specifications
Productivity up to, t/24h
250×2
Installed capacity, kW
763,47×2
Electricity consumption per ton of processed grain, kW/t
no more than 70
Power supply:
3 phase alternative currency
voltage, V
frequency, Hz
380+20
50
Water flow, l/h
no more than 800×2
Roll length
2400×2
Useful area of screening surface, m2
131,6×2

Estimated composition of equipment:

No. in sequence
Equipment name
Quantity, pcs.
1
Bucket Elevator NZ-5
6
2
Screw Conveyor SH
4
3
Weight dispenser NORMA-T
1
4
Screen Cleaner HORIZONT-K
1
5
Destoner OMP 6.0
2
6
Aspiration channel KAO
2
7
Scourer МАО-6
2
8
Intense moistening machine MIU-3
1
9
Abrasive dehuller KASKAD
4
10
Magnetic separator BMPO
8
11
Roller mill VSM 1000
12
12
Plansifter
3
13
Plansifter
1
14
Sieve machine DISO-1×2
3
15
Impact detacher ESM-1.5
14
16
Bran finisher MVM
2
17
Screw Conveyor SH
4
18
Cyclone discharger U2-BCR
32
19
Cyclone 4 BCSh -450
4
20
Cyclone 4 BCSh -38-800
2
21
Filter type RCIE-31.2-48
3
22
High pressure Fan VVT-3.5 fan
1
23
Fan VC-14-46-№5
3
24
Fan VPZ-9,6/1200
2
25
Compressor with receiver
1
26
Non-standard equipment (frames, support, etc.)
set
27
Aspiration system
set
28
Pneumatic transport system
set
29
Graving transport
set
30
Compressed air system
set
31
Electrical part and automation
set
  1. Наивысшие выход и качество муки, низкие затраты электроэнергии.
  2. Эффективная переработка зерна низких мукомольных кондиций.
  3. Возможность отбора манной крупы, крупок, мучки и пищевых отрубей, входящих  врецептуру ряда сортов хлеба.
  4. Наилучшим образом подходит для переоснащения существующих мельзаводов различных периодов постройки.
  5. Работа мельзавода осуществляется в автоматическом режиме.
  6. Надежность оборудования обеспечивает бесперебойную и длительную работу мельзавода.
  7. Мельзавод способен удовлетворить экспортные потребности муки, включая выработку ее специаьных видов (сортов).
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