Complete Mill Plant for Grade Wheat Milling with production capacity of 250 tons / day (24 hours)
Complete Mill Plant with production capacity of 250 tons/day (24 hours) is designed for processing wheat grains into graded flour to obtain high-grade, first-grade and second-grade flour, as well as semolina. The mill plant performs milling due to compact structure and solves the task of flour supply to bread-making plants, confectioneries and pasta factories on the regional and interregional levels. The mill plant is capable of meeting the processers’ export needs including yields of special grades (sorts) of flour.
Product Description
Specifications
Аdvantages
Video/Photo
Additional Information
Описание
Описание
Олис
Олис
Purpose:
Complete Mill Plant with production capacity of 250 tons/day (24 hours) is designed for processing wheat grains into graded flour to obtain high-grade, first-grade and second-grade flour, as well as semolina. The mill plant performs milling due to compact structure and solves the task of flour supply to bread-making plants, confectioneries and pasta factories on the regional and interregional levels. The mill plant is capable of meeting the processers’ export needs including yields of special grades (sorts) of flour.
Description:
To mount the mill plant, a 4-storey building with an overall height of 18m and at least 400m2 of surface area for each floor is required. Recommended dimensions of the building are 16х26m in plan view. The mill plant operates automatically. Performance control of the mill plant is supported by the operator from the central control panel.
For successful and failure-free operation, the mill plant shall be provided with:
- The line for grains acceptance from motor-vehicle transport (railway transport), as well as the preliminary cleaning;
- The elevator for distribution and storage of operating supply of grains with a line designed for forming mill-blends and their transferring for milling;
- The weighing and packing department with a possibility of packing both into bags and into small packages;
- The warehouse for bulk storage and mill-offal granulation with a delivery line to motor-vehicle transport (railway transport);
- The warehouse for bulk storage of flour with a delivery line to motor-vehicle transport (railway transport);
The mentioned above communications can be developed in the framework of implementing individual design projects due to particular technical tasks.
Specifications
Basis yield of flour will depend on the type actual milling (from the grains of basic conditions):
Due to the reduction of flour yield, selection of semolina is possible. The reasonable rate of semolina selection is 1,5-3,0 %.
Model
One-grade
milling, %
Two-grade
milling, %
Three-grade
milling, %
Brightness,
in equivalent units,
no less than
High-grade flour
65-72
55-60
55-60
59
First-grade flour
---
14-18
10-16
43
Second-grade flour
---
---
2-4
21
Total yield
65-72
74
76
Specifications
Productivity up to, t/24h
250
Installed capacity, kW
762,3
Electricity consumption per ton of processed grain, kW/t
no more than 70
Power supply:
3 phase alternative currency
voltage, V
frequency, Hz
3 phase alternative currency
voltage, V
frequency, Hz
380+20
50
50
Water flow, l/h
no more than 800
Roll length
2400
Useful area of screening surface, m2
131,6
Estimated composition of equipment:
No. in
sequence
Equipment name
Quantity,
pcs.
1
Bucket Elevator NZ-5
6
2
Screw Conveyor SH
4
3
Weight dispenser NORMA-T
1
4
Screen Cleaner HORIZONT-K
1
5
Destoner OMP 6.0
2
6
Aspiration channel KAO
2
7
Scourer МАО-6
2
8
Intense moistening machine MIU-3
1
9
Abrasive dehuller KASKAD
4
10
Magnetic separator BMPO
8
11
Plansifter
12
12
Рассев ПАКО-8×24
3
13
Plansifter
1
14
Sieve machine DISO-1×2
3
15
Impact detacher ESM-1.5
14
16
Bran finisher MVM
2
17
Screw Conveyor SH
4
18
Cyclone discharger U2-BCR
32
19
Cyclone 4 BCSh -450
4
20
Cyclone 4 BCSh -38-800
2
21
Filter type RCIE-31.2-48
3
22
High pressure Fan VVT-3.5 fan
1
23
Fan VC-14-46-№5
3
24
Fan VPZ-9,6/1200
2
25
Compressor with receiver
1
26
Non-standard equipment (frames, support, etc.)
set
27
Aspiration system
set
28
Pneumatic transport system
set
29
Graving transport
set
30
Compressed air system
set
31
Electrical part and automation
set
Аdvantages
- Highest flour yield and quality, low energy costs.
- Efficient processing of grain of low milling conditions.
- Possibility of selection of semolina, grits, flour and bran, which are part of the recipe of a number of bread varieties.
- It is best suited for re-equipment of existing mills of different periods of construction.
- Operation of the mill is carried out in automatic mode.
- Reliability of the equipment ensures uninterrupted and long-term operation of the mill.
- The mill is able to meet the export needs of flour, including the production of its special types (grades).
Photo
Basis yield of flour will depend on the type actual milling (from the grains of basic conditions):
Due to the reduction of flour yield, selection of semolina is possible. The reasonable rate of semolina selection is 1,5-3,0 %.
Model
One-grade
milling, %
Two-grade
milling, %
Three-grade
milling, %
Brightness,
in equivalent units,
no less than
High-grade flour
65-72
55-60
55-60
59
First-grade flour
---
14-18
10-16
43
Second-grade flour
---
---
2-4
21
Total yield
65-72
74
76
Specifications
Productivity up to, t/24h
250
Installed capacity, kW
762,3
Electricity consumption per ton of processed grain, kW/t
no more than 70
Power supply:
3 phase alternative currency
voltage, V
frequency, Hz
3 phase alternative currency
voltage, V
frequency, Hz
380+20
50
50
Water flow, l/h
no more than 800
Roll length
2400
Useful area of screening surface, m2
131,6
Estimated composition of equipment:
No. in
sequence
Equipment name
Quantity,
pcs.
1
Bucket Elevator NZ-5
6
2
Screw Conveyor SH
4
3
Weight dispenser NORMA-T
1
4
Screen Cleaner HORIZONT-K
1
5
Destoner OMP 6.0
2
6
Aspiration channel KAO
2
7
Scourer МАО-6
2
8
Intense moistening machine MIU-3
1
9
Abrasive dehuller KASKAD
4
10
Magnetic separator BMPO
8
11
Plansifter
12
12
Рассев ПАКО-8×24
3
13
Plansifter
1
14
Sieve machine DISO-1×2
3
15
Impact detacher ESM-1.5
14
16
Bran finisher MVM
2
17
Screw Conveyor SH
4
18
Cyclone discharger U2-BCR
32
19
Cyclone 4 BCSh -450
4
20
Cyclone 4 BCSh -38-800
2
21
Filter type RCIE-31.2-48
3
22
High pressure Fan VVT-3.5 fan
1
23
Fan VC-14-46-№5
3
24
Fan VPZ-9,6/1200
2
25
Compressor with receiver
1
26
Non-standard equipment (frames, support, etc.)
set
27
Aspiration system
set
28
Pneumatic transport system
set
29
Graving transport
set
30
Compressed air system
set
31
Electrical part and automation
set
- Highest flour yield and quality, low energy costs.
- Efficient processing of grain of low milling conditions.
- Possibility of selection of semolina, grits, flour and bran, which are part of the recipe of a number of bread varieties.
- It is best suited for re-equipment of existing mills of different periods of construction.
- Operation of the mill is carried out in automatic mode.
- Reliability of the equipment ensures uninterrupted and long-term operation of the mill.
- The mill is able to meet the export needs of flour, including the production of its special types (grades).
Photo
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